Chonkii

Introduction

This robot had a name before a design. It born when Brian thought to himself, "Hey, it would be really funny if we named a robot Chonki and made it really, really big and really really loud..." Throughout the design process the robot lived up to its name. Chonkii is a 45lb shuffling shell spinner competing in the 30lb weight class that serves as an iteration on the original Chonki, which was never fully constructed. It was developed during 2021-2022. The drive system was iterated from that of Apachi and Chonki. The weapon system was a brand new concept for BattleBots. The goal of Chonki was to evaluate the viability of shell spinners while taking advantage of the 1.5 times weight multiplier afforded by using a mechanism other than wheels for movement. Competed at Motorama 2022 and finished with a 2-2 record.

Members:

• Mihir Nagaraj (Lead)
• Brian Epstein (Mentor)
• Janie Edgar
• Sydney Baker
• Thomas Jackson
• Cole Sosnowski
• Christopher Bellflowers
• Emily Liu

Drive System

Chonki utilizes a shuffler system for drive. It consists of two shuffler modules, each with 4 UHMWPE feet. The feet sit on two parallel, keyed cam shafts. These allowed for the four feet to be positioned 90 degrees from each other, so feet would always be in contact with the ground through the cam shaft's rotation. To fit inside the feet get smaller as they move away from the chassis. The longer feet have fillets to clear the rollers and support which they sit under. The cams have offset keyed holes to accommodate the shafts and sit inside circular cutouts in the feet, which keep them parallel with the ground as it walks. The use of the shuffling system allowed Chonki a weight bonus, bringing the max weight to 45 lbs.

Weapon System

Design Considerations

Since the weapon on this bot also serves as its armor, it was imperative that the weapon be large enough for the robot to fit inside. An additional constraint was that it must be small enough that a reasonable thickness could be attained while still remaining under the desired percentage of the total weight of the robot (~50%).

Solid Concept

Instead of doing the nested concept, we simply decided to kill the Earth and mill the shell out of a massive block of steel. With all the garnet required for the waterjet design, wasting 90% of a 200 steel block was still cheaper.

Pros:

• Less expensive than the nested ring design
• Made from one solid piece so it didn't have connection points to fail at
• Lives up the it's name

Cons:

• 200 lbs of steel is heavy and our plan was to "just like, pick it up I guess" (admin got mad)
• Shell exceeded the y axis on the HAAS which complicated the CAM
• The block is still sitting in the shop and it's getting lonely

Weapon Shaft Interface

A tapered roller bearing fits into a housing that is attached to the top of the shell.

Weapon-Drive Mechanism

• • Inspired by Hyperpolarized, it was later decided to drive the weapon by using a single driven wheel at the top of the bot, with rollers along the surface to give additional support. A central shaft was used as a dead axle support.

Chassis System

• The chassis mostly consisted of aluminum, featuring of a ¼” top and side plates and ⅛” bottom plate.
• The front and back plates were made of HDPE, which bent to form Chonkii’s robustly round shape.
• The chassis had multiple rollers spaced out along its top, giving additional support to the shell track above.
• The central dead axle was constrained by two blocks, mounted to both the top and bottom plates. However, it was later determined that a single longer block with a key would constrain the shaft better than the two block system.
  • While drilling through the blocks into the shaft, a drill bit melted inside, acting as a makeshift pin (that was instantly destroyed in competition).

Electronics

Drive Motors	Turnigy Aerodrive SK3 - 5055-280KV Brushless Outrunner Motor
Drive Motor Controllers	Flipsky Dual FSESC6.6 Based upon VESC6 with Aluminum Heatsink Mini Size
Weapon Motor	Scorpion SII-4035-250KV
Weapon Motor Controllers	AeroStar Advance 120A HV (6~12S) Brushless ESC (Opto)
Receiver	Hobby King 2.4Ghz Receiver 6Ch V2
Remote Control	Hobby King 2.4Ghz 6Ch Tx and Rx V2
Battery	2x Turnigy Heavy Duty 5000mAh 6S 60C LiPo Pack w/XT90 2x Turnigy Graphene Panther 3000mAh 3S 75C Battery Pack w/XT90

Competitions

Motorama 2022

• Results: 0-2
  • Bracket Style: Double Elimination
    • [Blasphemi (loser) V.S. Off Killter (winner): https://youtu.be/U74VuuBT5oI]
      • This match saw Blasphemi go against a vertical beater bar robot. Blasphemi lost.
      • Blasphemi's weapon worked very effectively at the start of the match. The ring took multiple direct impacts, yet continued to work.
      • Blasphemi failed to deal damage using the weapon due mainly to little driving experience and human driver mistakes.
      • Eventually the ring took enough carnage and started working, but the drive was fine.
      • By the end of the match, the robot had been seriously scraped up and the ring needed to be fixed, but the bot was easy enough to repair for match two.
    • [Blasphemi (loser) V.S. Purple Nation Army (winner): https://youtu.be/E18c2YfANUo]
      • This match saw Blasphemi go up against a wedge bot. Blasphemi lost due to no effective damage being dealt.
      • Blasphemi's weapon was working at the beginning of the match but faltered by the end due to damage from the previous battle.
      • At the time of this match, the ring was no longer fully circular or flat, and this led to the failure.
      • Ultimately, beyond pinning, the purple nation army was unable to deal any damage or attacks to Blasphemi.
      • This match resulted in Blasphemi's elimination from the bracket.
  • Robojacket Rumble
    • [Blasphemi vs Everyone: https://youtu.be/GNDQDlxVAPc]
      • This was just for fun. All robojackets robots were put into the large motorama arena including all 3lb and both 30lb robots.
      • The big bots were told not to attack for a few minutes while the little ones attacket. Then the big robots spun up and easily won.

Trivia

• The Vectrax was rendered inoperable twice by Chonki members (mainly Brian) during its construction.