Difference between revisions of "RC08-Kicker"

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===Return Springs===
 
===Return Springs===
 
* 4 different return springs for this solenoid, all 4 were purchased and one will be evaluated.
 
* 4 different return springs for this solenoid, all 4 were purchased and one will be evaluated.
 +
* each are helical and when compressed take up very little space.
  
 
===Hex Nut===
 
===Hex Nut===
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==Calculations==
 
==Calculations==
=====Torsion Spring=====
+
=====Kicker Force=====
* Analysis was done using the Work-Energy Principle with the assumption that the only work done is from the torsion spring and gravity. Because the dribbler assembly swings and has zero velocity at both positions, only the kinetic energy of the ball was used, at its maximum value of 10 m/s
+
*Kicker force is taken to be the work done by the solenoid. This was found by numerically integrating the force and stroke values given in the data sheet for the solenoid. This produced a value of .45 J
 
+
*A dynamic simulation was used with Inventor...
=====Roller Speed=====
 
* Gears were selected for a gear ratio lower than 2007. The 2008 ratio is 1.5. This was with the hope of having more torque available for the roller to grip the ball.
 
  
 
==Notes==
 
==Notes==
* 4mm steel shaft chosen to increase strength to prevent bending of dribbler shaft when hit with a ball
+
*Kicker plate must be metal to reduce deformation upon impact
*roller diameter - .5"
+
*Although the force-stroke calculations produce a ball speed much less than the desired 10 m/s, the values given in the solenoid data sheet are for a maximum of 120V
*dribbler shaft still slides free in between two snap-in thrust bearings and can be removed to allow the roller to be changed out
+
*The hope is that a solenoid using 300V could easily achieve 10 m/s and beyond.
 
+
*All 4 return springs were ordered and one will be selected after trials.
==Dribbler bar prototypes==
 
*shaft diameter on ends of bar - 3mm
 
*maximum diameter of dribbler - .75"
 
*the dribbler bar prototypes will be lathed and done coated with neoprene heat shrink
 
[[image:dribblerprototype.png|500 px|Dribbler bar prototype drawing]]
 
 
 
===dribbler bar prototypes===
 
*3/4" diameter aluminum bar stock
 
**$8.34
 
**McMaster part number 6750K181
 
*3mm diameter aluminum bar stock
 
**$6.94
 
**McMaster part number 1681T21
 
*3/4" neoprene heat shrink
 
**pack of 5 for $8.97
 
**McMaster part number 7505K86
 
*3mm e-clips
 
**pack of 100 for $3.03
 
**McMaster part number 98543A101
 
 
 
==2007 Dribbler==
 
===Drive gear===
 
*attached to the motor
 
*SDP/SI A-1B-2MYK05045 [https://sdp-si.com/eStore/..%5Css%5CPDF%5CSSUM7025.PDF Data sheet]
 
*45 teeth, 3mm bore, 22.5mm pitch diameter
 
===Dribbler gear===
 
*attached to the roller. This is done by pressing having a set screw in the gear interfere with the roller. Both the gear and roller are free to spin on the shaft, which permitting easy change.
 
*SDP/SI A-1B-2MYKO5020H [https://sdp-si.com/eStore/..%5Css%5CPDF%5CSSUM7025.PDF Data sheet]
 
*20 teeth, 3mm bore, 10mm pitch diameter
 
 
 
*gear ratio from motor to drilbber = 2.25
 
===Motor===
 
*15.9mm diameter, 3mm output shaft
 
 
 
==Specs from CMU==
 
*Dribbler motor gear from SDP-SI: S10T05M042A0303 Module 0.5, 42 Teeth, 20° Pressure Angle , 2024 Aluminum alloy Gear
 
*Dribbler bar gear from SDP-SI: S10T05M028A0305 Module 0.5, 28 Teeth, 20° Pressure Angle , 2024 Aluminum alloy Gear
 
*spur gear reduction 1:1.5
 
*Dribbler Motor - Maxon
 
**266521
 
**http://test.maxonmotor.com/docsx/Download/catalog_2007/Pdf/07_154_e.pdf
 
**nominal speed 28200 rpm
 
 
 
*Gearhead
 
**118184 - Maxon
 
**http://test.maxonmotor.com/docsx/Download/catalog_2007/Pdf/07_215_e.pdf
 
**reduction 5.4:1
 
 
 
*nominal dribbler bar speed = 28200/5.4*1.5 = 7833 RPM. It is, of course, adjustable by software.
 
 
 
 
 
 
 
 
 
  
  
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*Solenoid from '07 season. S-20-100-H from Solenoid City, ~ $39
 
*Solenoid from '07 season. S-20-100-H from Solenoid City, ~ $39
 
*[http://www.solenoidcity.com/solenoid/tubular/s-20-125hp1.htm S-20-100-H]
 
*[http://www.solenoidcity.com/solenoid/tubular/s-20-125hp1.htm S-20-100-H]
 
==Kicker plate==
 
*must be aluminum - doesn't deform as much as plastic, and ligther than steel
 
 
==Ball Speed==
 
*goal: 10m/s
 

Revision as of 17:42, 14 January 2008

This page contains the information and documentation of the 2008 kicker system

Robocup 2008 Mechanical


Assembly Structure

PART NAME PART NUMBER QUANTITY
Solenoid Mount RC-2008-05-01 1
Kicker Solenoid Tube RC-2008-05-02 1
Kicker Solenoid Plunger RC-2008-05-03 1
3/4 Hex Nut RC-2008-05-04 1
Boot RC-2008-05-05 1
6-32 x 1/4" Screw RC-2008-05-06 2


Parts & Components

Solenoid

Vendor: Solenoid City
Part No.: SOTUH032051
Description: S-20-125-H push solenoid, 1.25" in diameter, 2" long, 120V at 10% duty cycle
Cost: $48.88 each


  • Electrical specification
    • capable of 300V pulse

Return Springs

  • 4 different return springs for this solenoid, all 4 were purchased and one will be evaluated.
  • each are helical and when compressed take up very little space.

Hex Nut

  • 5/32" thick, 7/8" between flats hexagonal nut with threads: 3/4-18 - UNF-2A

Plates

Solenoid Mount
Vendor: McMaster-Carr
Part No.: 3511T11
Description: Alloy 6061 Aluminum Ground Flat Stock .250" Thick, 6" X 6" Size
Cost: $45.44 each - STOCK
  • Holds solenoid and mounts it to the drive plate
  • Screws on the side constrain range of chipper
Boot
Vendor: McMaster-Carr
Part No.: 8885K13
Description: Alloy 7075 Aluminum Sheet .063" Thick, 12" X 12"
Cost: $21.73
  • Supports motor and connects to the 2 spacers in assembly
  • Material is same and shared with Omniwheel plates


Fasteners

6-32 x 1/4" socket cap screw
Vendor: McMaster-Carr
Part No.: 92220A141
Description: 6-32 x 1/4" steel, low profile, socket cap screw
Cost: $7.22 for 25
  • Provides limitation to chipper angle

Calculations

Kicker Force
  • Kicker force is taken to be the work done by the solenoid. This was found by numerically integrating the force and stroke values given in the data sheet for the solenoid. This produced a value of .45 J
  • A dynamic simulation was used with Inventor...

Notes

  • Kicker plate must be metal to reduce deformation upon impact
  • Although the force-stroke calculations produce a ball speed much less than the desired 10 m/s, the values given in the solenoid data sheet are for a maximum of 120V
  • The hope is that a solenoid using 300V could easily achieve 10 m/s and beyond.
  • All 4 return springs were ordered and one will be selected after trials.


2007 Solenoid

  • Solenoid from '07 season. S-20-100-H from Solenoid City, ~ $39
  • S-20-100-H