Difference between revisions of "RC10KickerElectronics"
Jump to navigation
Jump to search
(→Solenoids) |
|||
| (22 intermediate revisions by 4 users not shown) | |||
| Line 24: | Line 24: | ||
: [http://www.fairchildsemi.com/ds/FQ/FQB34N20.pdf datasheet] | : [http://www.fairchildsemi.com/ds/FQ/FQB34N20.pdf datasheet] | ||
: [http://search.digikey.com/scripts/DkSearch/dksus.dll?Detail&name=FQB34N20TM_AM002CT-ND digikey] | : [http://search.digikey.com/scripts/DkSearch/dksus.dll?Detail&name=FQB34N20TM_AM002CT-ND digikey] | ||
| + | : [http://www.research-service.com/ custom papers] | ||
====LT3750==== | ====LT3750==== | ||
| Line 33: | Line 34: | ||
: [http://cds.linear.com/docs/Datasheet/3750fa.pdf datasheet] | : [http://cds.linear.com/docs/Datasheet/3750fa.pdf datasheet] | ||
: [http://search.digikey.com/scripts/DkSearch/dksus.dll?Detail&name=LT3750EMS%23PBF-ND digikey] | : [http://search.digikey.com/scripts/DkSearch/dksus.dll?Detail&name=LT3750EMS%23PBF-ND digikey] | ||
| + | |||
| + | ====Transformer==== | ||
| + | : Vendor - Coilcraft | ||
| + | : Vendor Part Number - DA2034-ALB | ||
| + | : Manufacturer - Coilcraft | ||
| + | : Manufacturer Part Number - DA2034-ALB | ||
| + | : Cost - $5.29 | ||
| + | : [http://www.coilcraft.com/pdf_viewer/showpdf.cfm?f=pdf_store:da2032.pdf datasheet] | ||
| + | : [http://www.coilcraft.com/da2032.cfm coilcraft] | ||
====Caps==== | ====Caps==== | ||
| Line 67: | Line 77: | ||
: [http://search.digikey.com/scripts/DkSearch/dksus.dll?Detail&name=TC4427ACOA-ND digikey] | : [http://search.digikey.com/scripts/DkSearch/dksus.dll?Detail&name=TC4427ACOA-ND digikey] | ||
: [http://ww1.microchip.com/downloads/en/DeviceDoc/21423F.pdf datasheet] | : [http://ww1.microchip.com/downloads/en/DeviceDoc/21423F.pdf datasheet] | ||
| + | |||
| + | ====4.7uF Ceramic Bypass Cap==== | ||
| + | : Vendor - Digikey | ||
| + | : Vendor Part Number - 399-5507-1-ND | ||
| + | : Manufacturer - Kemet | ||
| + | : Manufacturer Part Number - C1206C475K5PACTU | ||
| + | : Cost - $0.68 | ||
| + | : [http://search.digikey.com/scripts/DkSearch/dksus.dll?Detail&name=399-5507-1-ND digikey] | ||
| + | : [http://www.kemet.com/kemet/web/homepage/kechome.nsf/vapubfiles/F3102_X5R.pdf/$file/F3102_X5R.pdf datasheet] | ||
| + | |||
| + | ====Tantalum Bypass Cap==== | ||
| + | : Vendor - Digikey | ||
| + | : Vendor Part Number - 478-2359-1-ND | ||
| + | : Manufacturer - AVX | ||
| + | : Manufacturer Part Number - TAJC476K020RNJ | ||
| + | : Cost - $1.98 | ||
| + | : [http://search.digikey.com/scripts/DkSearch/dksus.dll?Detail&name=478-2359-1-ND digikey] | ||
| + | : [http://www.avx.com/docs/Catalogs/taj.pdf datasheet] | ||
| + | |||
| + | ====Flyback Diode==== | ||
| + | : Vendor - Digikey | ||
| + | : Vendor Part Number - 6A6DICT-ND | ||
| + | : Manufacturer - Diodes Inc | ||
| + | : Manufacturer Part Number - 6A6-T | ||
| + | : Cost - $0.52 | ||
| + | : [http://search.digikey.com/scripts/DkSearch/dksus.dll?Detail&name=6A6DICT-ND digikey] | ||
| + | : [http://www.diodes.com/datasheets/ds28009.pdf datasheet] | ||
===Current Limit=== | ===Current Limit=== | ||
| Line 82: | Line 119: | ||
====Comparator==== | ====Comparator==== | ||
: Vendor - Digikey | : Vendor - Digikey | ||
| − | : Vendor Part Number - | + | : Vendor Part Number - MCP6541RT-E/OTCT-ND |
| − | : Manufacturer - | + | : Manufacturer - Microchip |
| − | : Manufacturer Part Number - | + | : Manufacturer Part Number - MCP6541R |
| − | : Cost - $ | + | : Cost - $0.43 |
| − | : [http://search.digikey.com/scripts/DkSearch/dksus.dll?Detail&name= | + | : [http://search.digikey.com/scripts/DkSearch/dksus.dll?Detail&name=MCP6541RT-E/OTCT-ND digikey] |
| − | : [http:// | + | : [http://ww1.microchip.com/downloads/en/DeviceDoc/21696f.pdf datasheet] |
===Isolation=== | ===Isolation=== | ||
| Line 110: | Line 147: | ||
: [http://www.mouser.com/ProductDetail/Silicon-Labs/SI8451AA-A-IS1/?qs=sGAEpiMZZMssyD0wnx/ymAX%252benCYBeiQHqVgI%252biUWPQ= mouser] | : [http://www.mouser.com/ProductDetail/Silicon-Labs/SI8451AA-A-IS1/?qs=sGAEpiMZZMssyD0wnx/ymAX%252benCYBeiQHqVgI%252biUWPQ= mouser] | ||
: [http://www.silabs.com/Support%20Documents/TechnicalDocs/Si845x.pdf datasheet] | : [http://www.silabs.com/Support%20Documents/TechnicalDocs/Si845x.pdf datasheet] | ||
| − | |||
===Power Supply=== | ===Power Supply=== | ||
| Line 125: | Line 161: | ||
====Isolated DC/DC Converter==== | ====Isolated DC/DC Converter==== | ||
: Vendor - Digikey | : Vendor - Digikey | ||
| − | : Vendor Part Number - | + | : Vendor Part Number - 445-2473-ND |
| − | : Manufacturer - | + | : Manufacturer - TDK-Lambda |
| − | : Manufacturer Part Number - | + | : Manufacturer Part Number - CC3-1212SF-E |
| − | : Cost - | + | : Cost - $11.37 |
| − | : [ digikey] | + | : [http://search.digikey.com/scripts/DkSearch/dksus.dll?lang=en&site=US&WT.z_homepage_link=hp_go_button&KeyWords=CC3-1212SF-E&x=0&y=0&stock=1 digikey] |
| − | : [ datasheet] | + | : [http://us.tdk-lambda.com/lp/ftp/appnotes/cc-e_datasheet.pdf datasheet] |
====5V 50mA LDO==== | ====5V 50mA LDO==== | ||
| Line 140: | Line 176: | ||
: [ digikey] | : [ digikey] | ||
: [ datasheet] | : [ datasheet] | ||
| + | |||
| + | |||
| + | ====10A Fuse==== | ||
| + | : Vendor - Digikey | ||
| + | : Vendor Part Number - F2973CT-ND | ||
| + | : Manufacturer - Littlefuse | ||
| + | : Manufacturer Part Number - 0157010.DR | ||
| + | : Cost - $2.80 | ||
| + | : [http://search.digikey.com/scripts/DkSearch/dksus.dll?Detail&name=F2973CT-ND digikey] | ||
| + | : [http://www.littelfuse.com/data/en/Data_Sheets/Littelfuse_Fuse_157.pdf datasheet] | ||
==Solenoids== | ==Solenoids== | ||
| Line 145: | Line 191: | ||
===Kicker Solenoid=== | ===Kicker Solenoid=== | ||
| − | + | : Vendor - Solenoid City | |
| − | + | : Vendor Part Number - S-20-125H in 19AWG | |
| − | + | : Manufacturer - Solenoid City | |
| + | : Manufacturer Part Number - S-20-125H in 19AWG | ||
| + | : Cost - $48.01 | ||
| + | : [http://www.electromechanicsonline.com/products/SOTUH032051.asp order link] | ||
| + | : [http://www.solenoidcity.com/solenoid/tubular/s-20-125hp1.htm datasheet] | ||
===Chipper Solenoid=== | ===Chipper Solenoid=== | ||
| Line 157: | Line 207: | ||
: [http://www.electromechanicsonline.com/products/SOTUL023051.asp order link] | : [http://www.electromechanicsonline.com/products/SOTUL023051.asp order link] | ||
: [http://www.solenoidcity.com/solenoid/tubular/s-20-90p1.htm datasheet] | : [http://www.solenoidcity.com/solenoid/tubular/s-20-90p1.htm datasheet] | ||
| + | |||
| + | [[Category: RC Electrical]] | ||
| + | |||
| + | [[Category: 2009-2010]] | ||
Latest revision as of 20:02, 24 May 2020
Contents
Systems
Voltage Sense
We will have isolated voltage feedback. The voltage will be transmitted via a SPI ADC over a digital isolator.
ADC
- Vendor - Digikey
- Vendor Part Number - MCP3001T-I/SNCT-ND
- Manufacturer - Microchip
- Manufacturer Part Number - MCP3001
- Cost - $1.96
- datasheet
- digikey
Charger
LT3750 Design from previous, with modifications to support ~9.5A peak charge current
FET
FET FQB34N20 overkill - but needed after the fire on rev 1 - 2007
- Vendor - Digikey
- Vendor Part Number - FQB34N20TM_AM002CT-ND
- Manufacturer - Fairchild
- Manufacturer Part Number - FQB34N20TM_AM002
- Cost - $2.47
- datasheet
- digikey
- custom papers
LT3750
- Vendor - Digikey
- Vendor Part Number - LT3750EMS#PBF-ND
- Manufacturer - Linear
- Manufacturer Part Number - LT3750
- Cost - $7.00
- datasheet
- digikey
Transformer
- Vendor - Coilcraft
- Vendor Part Number - DA2034-ALB
- Manufacturer - Coilcraft
- Manufacturer Part Number - DA2034-ALB
- Cost - $5.29
- datasheet
- coilcraft
Caps
We are gonna shoot for between 4000-5000uF by using two of the following
- Vendor - Digikey
- Vendor Part Number - P13180-ND
- Manufacturer - Panasonic
- Manufacturer Part Number - ECE-T2EP272EA
- Cost - $12.86 quant 10
- Description - 2700uF kicker capacitors
- datasheet
- digikey
Trigger
The trigger system discharges the stored energy in the caps to either the chipper or kicker
IGBT
Rated 330V 180A. One for kicker, one for chipper
- Vendor - Digikey
- Vendor Part Number - FGA180N33ATTU-ND
- Manufacturer - Fairchild
- Manufacturer Part Number - FGA180N33ATTU
- Cost - $3.39
- digikey
- Fairchild FGA180N33ATDTU link
IGBT Driver
Non-inverting MOSFET 1.5A Drivers
- Vendor - Digikey
- Vendor Part Number - TC4427ACOA-ND
- Manufacturer - Microchip
- Manufacturer Part Number - TC4427
- Cost - $1.01
- digikey
- datasheet
4.7uF Ceramic Bypass Cap
- Vendor - Digikey
- Vendor Part Number - 399-5507-1-ND
- Manufacturer - Kemet
- Manufacturer Part Number - C1206C475K5PACTU
- Cost - $0.68
- digikey
- datasheet
Tantalum Bypass Cap
- Vendor - Digikey
- Vendor Part Number - 478-2359-1-ND
- Manufacturer - AVX
- Manufacturer Part Number - TAJC476K020RNJ
- Cost - $1.98
- digikey
- datasheet
Flyback Diode
- Vendor - Digikey
- Vendor Part Number - 6A6DICT-ND
- Manufacturer - Diodes Inc
- Manufacturer Part Number - 6A6-T
- Cost - $0.52
- digikey
- datasheet
Current Limit
To try to save our silicon, we have decided to try to limit the current using a sense resistor, a comparator, and some logic.
Current Sense Resistor
- Vendor - Digikey
- Vendor Part Number - FCSL90R010FERCT-ND
- Manufacturer - Ohmite
- Manufacturer Part Number - FCSL90R010FER
- Cost - $1.20
- digikey
- datasheet
Comparator
- Vendor - Digikey
- Vendor Part Number - MCP6541RT-E/OTCT-ND
- Manufacturer - Microchip
- Manufacturer Part Number - MCP6541R
- Cost - $0.43
- digikey
- datasheet
Isolation
We need to isolate the voltage sense, and the kick signals. This gives
- Sense (SPI)
- CLK - IN
- CS - IN
- Dout - OUT
- Trigger
- Chip - IN
- Kick - IN
So we need 4/1 in/out isolation
Isolator
- Vendor - Mouser
- Vendor Part Number - 634-SI8451AA-A-IS1
- Manufacturer - Si Labs
- Manufacturer Part Number - SI8451AA-A-IS1
- Cost - $2.43
- mouser
- datasheet
Power Supply
The DC/DC converter needs to power the
- ADC - 5V 500uA
- Isolation - 5V 6mA
- Comparator - 5V 5mA (ballpark)
- Comparator Logic - 5V 5mA (7400 series logic, probably almost nothing)
- IGBT driver - 12V 10mA (be sure to bypass Vbat with 4.7uF ceramic, 47uF tantalum)
So lets shoot for around 5V 50mA LDO and around 12V 100mA DC/DC converter
Isolated DC/DC Converter
- Vendor - Digikey
- Vendor Part Number - 445-2473-ND
- Manufacturer - TDK-Lambda
- Manufacturer Part Number - CC3-1212SF-E
- Cost - $11.37
- digikey
- datasheet
5V 50mA LDO
- Vendor - Digikey
- Vendor Part Number -
- Manufacturer -
- Manufacturer Part Number -
- Cost -
- [ digikey]
- [ datasheet]
10A Fuse
- Vendor - Digikey
- Vendor Part Number - F2973CT-ND
- Manufacturer - Littlefuse
- Manufacturer Part Number - 0157010.DR
- Cost - $2.80
- digikey
- datasheet
Solenoids
See the Solenoid Development page for more information. For logistics reasons, we may purchase a solenoid as we did last year and take it apart for use in our mounting apparatus.
Kicker Solenoid
- Vendor - Solenoid City
- Vendor Part Number - S-20-125H in 19AWG
- Manufacturer - Solenoid City
- Manufacturer Part Number - S-20-125H in 19AWG
- Cost - $48.01
- order link
- datasheet
Chipper Solenoid
- Vendor - Solenoid City
- Vendor Part Number - S-20-90 in 24AWG
- Manufacturer - Solenoid City
- Manufacturer Part Number - S-20-90 in 24AWG
- Cost - $33.56
- order link
- datasheet
