Difference between revisions of "Electronics Basics"

From RoboJackets Wiki
Jump to navigation Jump to search
Line 21: Line 21:
 
'''Brushed vs Brushless '''
 
'''Brushed vs Brushless '''
 
Brushed motors operate by sending current through coils of wire to induce a magnetic field and cause the motor’s magnets to turn. Once the magnets have spun 180°, the current is reversed using a communicator, and the magnets continue to spin another 180° and the process repeats. Brushed motors are more durable than brushless motors, but suffer from less control and slower speeds than brushless motors.
 
Brushed motors operate by sending current through coils of wire to induce a magnetic field and cause the motor’s magnets to turn. Once the magnets have spun 180°, the current is reversed using a communicator, and the magnets continue to spin another 180° and the process repeats. Brushed motors are more durable than brushless motors, but suffer from less control and slower speeds than brushless motors.
 +
  
 
Brushless motors operate using three phase AC current generated by a switching power source or an ESC. The 3 phases of the current are 120 defrees out of phase, meaning that when one line has no current, the other lines have a current at plus and minus cos(120°). These wires are connected in loops around the motor in alternating phases so that at any moment, one wire is pushing the motor forward, one is pulling the motor forward, and the last has no current.
 
Brushless motors operate using three phase AC current generated by a switching power source or an ESC. The 3 phases of the current are 120 defrees out of phase, meaning that when one line has no current, the other lines have a current at plus and minus cos(120°). These wires are connected in loops around the motor in alternating phases so that at any moment, one wire is pushing the motor forward, one is pulling the motor forward, and the last has no current.

Revision as of 19:36, 2 November 2018

Overview

Electronics are an important consideration of all Combat bots. Robots without strong electronics can suffer from shorts and over-voltage, which can ruin components and disable the robot. Creating a strong electrical system is crucial to increasing the durability and maximizing the damage output of the robot. Additionally, compact electronics allow the designer to decrease the size and footprint of the robot,

3lb Circuit

Standard 3lb Circuit

The standard 3lb electrical layout consists of a 1000 mAh 11.1 V battery connected to a mechanical switch, which powers 2 drive ESCs and a Weapon ESC. The ESCs are each connected to a receiver and send power to the motors in 3 phases.

Parts List

  • 1000mAh 11.1V Battery
  • Drive ESCs
  • Drive Motors
  • Switch
  • Receiver

Motors

Choosing a Motor

Types

Inrunner vs Outrunner

Brushed vs Brushless Brushed motors operate by sending current through coils of wire to induce a magnetic field and cause the motor’s magnets to turn. Once the magnets have spun 180°, the current is reversed using a communicator, and the magnets continue to spin another 180° and the process repeats. Brushed motors are more durable than brushless motors, but suffer from less control and slower speeds than brushless motors.


Brushless motors operate using three phase AC current generated by a switching power source or an ESC. The 3 phases of the current are 120 defrees out of phase, meaning that when one line has no current, the other lines have a current at plus and minus cos(120°). These wires are connected in loops around the motor in alternating phases so that at any moment, one wire is pushing the motor forward, one is pulling the motor forward, and the last has no current. Brushless motor’s have a higher power to weight ratio and higher speed than brushed motors. Battlebots uses brushless motors for its robots due to the control and speeds that they posses.

ESCs

An ESC (Electronic Speed Control) receives a control signal from the reciever that dictates how much power to output to the motor. It then generates a 3 phase AC signal of the proper power from the battery and sends it to the motor. The ESCs adjust the phase of the output based on the motor rotation, which it measures using the back emf response from the motor. This allows the user to spin the motor at different speeds to control the speed and direction of the robot

Choosing an ESC

ESCs are chosen based on the max current they will experience. Generally the ESC’s rated current should be higher than the motor’s rated current.

Batteries

Battlebots uses Lithium Polymer batteries to power our electronics. Lithium polymer batteries are compact rechargeable batteries made using a polymer electrolyte to reduce weight. LiPo batteries have high energy density and low weight, making them perfect for applications with weight restrictions. The 3lb robots use a 1000mAh 3-cell battery which has enough charge to power the robots for their three minute matches.

Safety

Reciever

Depending on the reciever, The trim may need to be adjusted to successfully bind.

LEDs

Fuses

Manufacturing

Wire Selection

Soldering

Connectors

Insulation